1. Detailed Control of Critical Process Parameters
Sky MES offers detailed and real-time monitoring of critical plastic molding parameters, including pressure, temperature at different points of the mold and of the injector, injection speed, holding pressure, etc... This rigorous control minimizes process variability, ensuring constant quality standards.
2. Optimization of Molding Cycles with Microscopic Data Analysis
SkyMes allows for the collection and detailed analysis of data to identify opportunities for improvement in molding cycles.
3. Advanced Tool Programming and Preventive Maintenance
Sky MES includes advanced tools for programming and monitoring preventive maintenance. This feature not only optimizes tool life but also allows for strategic planning of maintenance interventions to minimize machine downtime.
4. Integrated Mold Management with Wear and Performance Monitoring
SkyMes enables complete management of molds and molding equipment, from optimized scheduling of mold changes based on color and shape, to monitoring wear and performance.
5. Detailed Recording and Quality Monitoring
Sky MES records quality data in real time to ensure immediate identification of defects, allowing for quick corrections and ensuring exceptional quality standards.
6. Regulatory Compliance and Automatic Documentation
To meet industry-specific regulatory requirements, Sky MES automates the generation of documentation, compliance reports, and process records. This greatly facilitates the work of quality inspectors and at the same time ensures full compliance with regulations.
7. Plant Operations and OEE Control with a Technical Approach to Plastic Injection
Sky MES is designed to offer a technical and detailed view of plant operations in the plastic injection sector, focusing on Overall Equipment Effectiveness (OEE) and specifically addressing the operational management of micro-stoppages, commonly present in plastic production.
8. Advanced Monitoring of Micro-Pauses
Sky MES keeps accurate track of micro-pauses, those brief periods of inactivity that can have a significant impact on the efficiency of the production line.
9. Detailed Analysis of OEE
The platform provides a detailed analysis of Overall Equipment Effectiveness, highlighting availability, performance, and quality data. This allows for a complete understanding of the factors affecting efficiency and facilitates data-driven decisions for continuous improvement.
10. Real-Time Notifications
The platform issues real-time notifications on critical events, including prolonged stoppages or situations that could indicate potential problems. This allows for an immediate response by the operational team to keep ongoing production efficient.
11. Accessible Information for Operators
Sky MES makes key information directly available to operators, facilitating understanding and immediate action to address any kind of issue. This promotes a proactive culture where production teams are empowered to optimize their performance.
Metalya srl is a young company formed by a group of software engineers with a strong passion for their work and solid experience in the realisation of software products for the optimisation of production processes
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