1. Grammage Control
Sky MES enables precise real-time control of paper grammage, ensuring compliance with the required quality and weight specifications.
2. Reel and Sheet Cutting
The system manages the process of cutting paper reels into single sheets or new reels, ensuring precision and efficiency.
3. Sheet Dimensions
Sky MES monitors and controls the dimensions of paper sheets, ensuring they meet the required sizes for subsequent use.
4. Sheet Counting
The system keeps an accurate track of the number of sheets produced, facilitating inventory control and production management.
5. Flexible Labeling of Reels and Pallets
Sky MES provides flexible labeling capabilities, allowing for the automatic generation of labels with specific information for each reel or pallet, such as batch data, dimensions, and quality details.
6. Reel Weighing
The system performs weighing of paper reels to ensure compliance with weight and quality standards, contributing to consistency in production and customer satisfaction.
7. Connectivity and Monitoring
Sky MES integrates with SCADA systems and other industrial automation systems to allow real-time monitoring of production and facilities. This includes the ability to automatically send process parameters and production recipes to the paper machine to ensure efficient and consistent operation.
8. Quality Control
Sky MES enables detailed and specific control for paper, including the measurement of density, strength, ink absorption, and other key attributes. This ensures that the paper meets customer specifications and industry regulations.
9. Detection of Breaks and Tears
Using high-speed sensors, the system can immediately detect breaks or tears in the paper during production, allowing for actions to be taken to reduce waste.
10. Waste Reduction and Rework
Minimizing waste is essential in paper production. Sky MES helps to identify areas where waste and rework can be reduced, saving costs and improving operational efficiency.
11. Batch Management and Traceability
The MES system allows for complete batch traceability of paper, simplifying traceability in case of quality or safety issues.
12. Label Generation and Management
Sky MES can automatically generate labels with relevant information, such as batch data, dimensions, and quality details. Additionally, it fully manages the labeling process, ensuring that labels are applied accurately and all information is synchronized with production.
13. Predictive Maintenance
Sky MES uses real-time data to forecast and schedule preventive maintenance, avoiding costly unplanned downtime and extending the lifespan of equipment.
Metalya srl is a young company formed by a group of software engineers with a strong passion for their work and solid experience in the realisation of software products for the optimisation of production processes
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